Filler Metal Consumption Tool

Welding Wire
Consumption Calc

// AWS A5.x · ISO 14341 · ASME SFA standards · weld deposit analysis
AWS A5.18 / A5.20
ISO 14341 / 17632
ASME SFA-5.18
01 — Select Wire / Electrode Grade
02 — Process & Material Parameters
Wire / Electrode
Wire Grade
?
AWS classified filler metal grade
Wire Diameter
Process
?
Welding process affects deposition efficiency
Wire Density g/cm³
g/cm³
Base Metal
Base Metal Grade
Base Metal Thickness
mm
Joint Type
Groove Angle / Leg Size
?
Groove: included angle (°). Fillet: leg size (mm)
°
Root Gap butt joints
mm
Root Face butt joints
mm
Joint Cross-Section
Single V-groove · 12mm
Weld Position
Reinforcement Height
?
Weld cap/crown height above base, typ. 1–3mm
mm
Spatter Loss %
?
GMAW: 2–5%, FCAW: 5–10%, SMAW: 10–15%
%
03 — Consumption Results
Weld Deposit & Wire Consumption
LIVE CALC
Weld Metal Vol.
0.00
cm³/m weld
Deposit Weight
0.000
kg / m weld
Wire Required
0.000
kg / m weld
No. of Passes
—
estimated
Dep. Efficiency
—
% (process)
// Efficiency Breakdown
Deposition efficiency —%
Operator factor —%
Net wire utilization —%
// Calculation Methodology — per metre of weld
Weld Area = joint cross-section area (mm²) from geometry
Deposit Vol. = Weld Area × 1000 mm/m ÷ 1000 → cm³/m
Deposit kg/m = Vol.(cm³/m) × wire density(g/cm³) ÷ 1000
Wire kg/m = Deposit kg/m ÷ (Dep. Efficiency × (1 − Spatter/100))
Pass Breakdown
PassTypeArea mm²kg/m
Project Quantity
Total weld length
m
Wire price (₹/kg)
₹/kg
Total Wire
0.0kg
Wire Cost
₹0
15kg Spools
0spools
Deposit kg
0.0kg
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